PLC Process Control Trainer for Level, Flow, Temperature & Pressure PID Control

Short Description

A professional PLC-based process control training system designed for hands-on education in level, flow, temperature, pressure, PID tuning, sensor measurement, industrial instrumentation, and automation control. This integrated trainer includes transparent tanks, stainless-steel piping, pumps, transmitters, control valves, a PLC control system, PID control modules, and a multi-function control panel for university, technical college, and industrial training laboratories.

Full Product Description

The Process Control Trainer is a comprehensive industrial automation training system designed for teaching and experimenting with real process variables such as liquid level, flow rate, temperature, and pressure.

Built with a stainless-steel frame, transparent process tanks, industrial-grade piping, pumps, transmitters, control instruments, and a PLC-based control system, this trainer provides students with a practical platform to study process measurement, closed-loop control, PID tuning, PLC programming, instrumentation wiring, and SCADA monitoring.

It is suitable for courses in automation, process control, instrumentation, mechatronics, chemical engineering, thermal automation, and industrial control systems.

The system supports multiple control methods, including PLC control, intelligent instrument control, analog PID control, single-chip controller control, and computer-based monitoring. Students can observe real-time process changes, adjust control parameters, analyze response curves, and understand the behavior of modern industrial control loops.

Key Features

• Integrated training system for level, flow, temperature, and pressure process control

• Supports P, PI, and PID control experiments

• Stainless-steel frame with transparent process tanks for clear observation

• Industrial-style control panel with switches, indicators, meters, and control modules

• PLC-based control system for automation and programming practice

• Supports analog signals such as 0–5V and 4–20mA

• Includes pumps, transmitters, sensors, control valves, heating module, and piping system

• Suitable for PLC, instrumentation, PID tuning, SCADA, and process control training

• Designed for universities, technical colleges, vocational schools, and industrial training centers

• Customizable PLC brand, voltage, language, software interface, and experiment modules

Training Applications

This process control trainer can be used for experiments such as:

• Liquid level measurement and calibration

• Flow measurement and flow control

• Temperature measurement and heating control

• Pressure measurement and pressure control

• Single-tank level control

• Double-tank level control

• Level cascade PID control

• Flow PID control

• Temperature PID control

• Pressure PID control

• PLC-based closed-loop control

• Intelligent instrument control

• Computer monitoring and data acquisition

• SCADA / HMI process monitoring

• Step response and disturbance response analysis

• PID parameter tuning and control curve analysis

Main Configuration

Technical Specifications

Customization Options

We can customize the system according to your laboratory requirements, including:

• PLC brand: Siemens, Allen-Bradley, Mitsubishi, WAGO, or other brands

• Voltage: 110V / 120V / 220V

• HMI or SCADA interface

• English panel labels

• English experiment manual

• Additional sensors or control loops

• Local plug type

• Training curriculum and experiment content

Important Note

Computer and computer desk are not included by default.
This product is a made-to-order training system. Final configuration, voltage, PLC model, software language, and shipping details should be confirmed before production.